Russound Speaker SP5031 User Guide

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D I S T R I B U T I O N  
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C O N T R O L  
S Y S T E M S  
Instruction Manual  
SP503.1  
SP523.1  
SP522.1  
 
• Any wall which can’t provide proper depth (clearance) for the back of  
the Russound speaker. This includes brick or concrete walls where  
the wallboard or paneling is attached to thin furring strips.  
OTHER ACOUSTIC CONSIDERATIONS  
For best fidelity, there are several other factors to keep in mind before  
you start actual installation.  
• Inside wall space less than 10” wide and 24” in height  
Concerns and reflections:  
• Ceilings and walls where you know that there are pipes, heating  
ducts and ESPECIALLY AC wiring in the general vicinity. For example,  
if there is an outlet along the baseboard, there is often a live wire  
running partly up the wall at that point. The same applies for ceiling  
fans, overhead lighting, etc.  
When a ceiling speaker is placed close to the comer of a room, bass fre-  
quencies are emphasized. This can be okay if both speakers are mount-  
ed near corner (while maintaining stereo imaging), but try to avoid plac-  
ing just one speaker in a corner and another on a long flat surface.  
In general, the best acoustic performance will result if both speakers  
face a similar type of surface and are placed in similar positions on the  
same type of wall or ceiling.  
DUAL VOICE COIL  
Dual voice coil speakers are used to create a stereo sound from one  
speaker. The left and right inputs are both connected to the two differ-  
ent inputs at the speaker. The action of two voice coils on one cone  
simulates a full range mono signal.  
Installation Depth:  
Russound Ceiling speaker models SP503.1, SP522.1 and SP523.1 require  
at least 3” of wall depth (measured from the outside surface of the  
wall). This means that they can be installed in any wallboard between  
ceiling joists or a 2x4 stud wall. In fact, the dense, rigid nature of plas-  
terboard or (lath and plaster in older homes) acts as a superb speaker  
baffle.  
Figure 2  
Dual Voice Coil  
Speaker Placement  
When installing the speakers, avoid:  
• T-bar “drop ceilings” with very thin fiberboard panels which can buzz  
and vibrate. If you suspect this will happen, reinforce the drop-in  
panel with wood or particle board.  
Figure1 Russound ceiling mount speakers may be used for rear surround sound channels by placing them (1) behind, (2) on each side of the viewing  
position or (3) in the ceiling just behind the viewers. The available SP550.2 & SP650.1 speakers also make excellent, unobtrusive front channel home  
theater speakers for 5 channel listening.  
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FINE for  
background  
music;  
ACCEPTABLE  
for stereo  
effect  
GOOD  
for stereo imaging  
EXCELLENT  
for stereo  
imaging  
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SPEAKER WIRE PATHS  
CUTTING HOLES FOR THE SPEAKERS  
In general, you should pay particular attention to the following areas:  
Wallboard is an easy surface in which to make a relatively neat hole.  
Make sure you don’t make it any bigger than the template. In the fol-  
lowing steps, you’re going to locate a section of ceiling or wall between  
two joists/studs, mark the outer boundaries of the hole, drill a small hole  
in the center to confirm your location and then cut the main hole.  
• Avoid running speaker wires close to house electrical wiring for any  
distance. If you have to run them parallel, make sure to space the  
speaker wires at least two feet from the AC line. It is, however, okay  
for speaker wires to cross paths with AC lines or go through the same  
hole together with house wiring if they separate before and after.  
1. Determine the location of your joists/studs so that the speaker can be  
approximately centered between them. There are several ways to go  
about this:  
• Make sure that the entire path between speakers and amplifier is  
clear and not obstructed by a floor or ceiling joist or masonry wall  
which you won’t be able to drill through.  
- Tap on the wall and listen to the resulting “THUMP. When it’s deep-  
er, you’re between studs. When it’s sharper and more flat-sounding,  
you’re close to a stud.  
• Remember that the other end of the wires has to come out some-  
where to connect with the amplifier. Confirm ahead of time that  
you can drill an outlet hole easily and in an un-obtrusive spot.  
- Use a stud-finder, a simple little magnetic device which works by  
locating the lines of nails hammered into the stud.  
- Identify studs by the position of electrical outlets or switches. There  
will be a stud either directly to the left or right of a an electrical fix-  
ture. This gives you a point of measurement since studs are either 18  
or 16 inches apart in newer houses, 12 inches apart on older homes.  
PAINTING THE SPEAKERS  
If you like the designer white finish which has been applied to your  
Russound Ceiling Speakers, skip to the section “cutting holes. But if  
you want your speakers to completely blend in with a colored wall or  
accent the surface, now is the time to paint your Russound speakers’  
outer frames and perforated grilles.  
2. When you’re reasonably sure of where the joists or 2x4 studs are (and  
are TOTALLY sure that there isn’t an electrical cable, water pipe or  
heating duct in that vicinity of wall), position one of the cardboard  
mounting templates and draw an outline with a pencil. If you don’t  
trust your eye, use a level to make sure the hole will be perfectly  
round.  
The speaker’s outer surfaces are primed to accept ordinary latex wall  
paint or aerosol spray paint. Because the surface behind the perforated  
grille should remain black, you will need to mask this area off before  
you begin painting or use the included template cover.  
3. Drill a 1-inch hole in the center of the pencil outline which you have  
just drawn.  
4. Obtain a length of stiff wire such as an un-bent coat hanger. Bend it  
so that the last 12 inches is at a right angle to the rest.  
1. Remove the speaker grilles. From the back of the speaker, push the  
clamp (dog-ear) towards the grill to loosen it so you can pull it off.  
5. Insert the angled part into the 1-inch hole you just drilled and probe  
to left and right to confirm that a joist or stud is not close on either  
side.  
2. Attach masking tape to the cardboard masking template which has  
been included with your speakers.  
3. Press the template onto each speaker’s surface to cover the woofer  
and tweeter.  
- If there is a close joist/stud on one side, just re-position the card-  
board template a few inches in the opposite direction and re-draw  
your pencil outline, keeping the 1-inch hole within the pencil out-  
line’s inner boundaries.  
4. Paint the outer speaker frame and grille separately. A roller with a  
short or medium nap will work much better than a brush. If you’re  
using spray paint, make sure that you achieve the same coverage on  
both grille and frame.  
6. Score the outline of the template with a utility knife to prevent chip-  
ping or wall paper from tearing. Then use a keyhole/dry-wall saw to  
cut in the opening.  
5. After the paint has thoroughly dried, remove the template and/or  
masking tape.  
- If you’re dealing with lath and plaster or thick paneling, you need to  
use a different technique. Drill 1-inch holes at the corners of the  
pencil outline. Then use a fine-toothed key-hole saw or even a hack-  
saw blade with VERY slow strokes to saw through and remove the  
inner surface.  
There’s no need to replace the grill at this time since you will need  
access to the inner speaker surface during installation.  
 
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Figure 3  
A. Trace template outline  
B. Drill 1-inch pilot hole  
D. Cut speaker hole  
along outline  
C. Probe with wire  
for stud clearance  
7. Temporarily place a Russound speaker into the cut-out to insure that  
it fits properly. It’s okay if the hole is slightly off/larger by 1/8”, since  
it will be covered by the speaker’s outside frame. Actual installation  
will happen later, after you’ve routed the speaker wires.  
HOOKING UP YOUR SPEAKERS  
IDENTIFYING “+” AND “-”  
8. Repeat steps 1 through 7 for the other speaker.  
You need to be able to discriminate between the two conductors of the  
speaker wire. If your wire has transparent insulation, this is easy: one  
conductor will be copper-colored and the other silver-colored.  
Generally, professionals denote the copper one as POSITIVE (+) and the  
silver one as NEGATIVE (-).  
9. Now it’s time to drill the hole on the OTHER end -at the point where  
the wires from the speakers will exit to the amplifier/receiver.  
- Use the same 1-inch drill bit as before.  
- If you want a custom look, install an outlet box against a stud and  
cover it with a single outlet plate which has one hole in the middle  
for the wires to exit from OR order from your Russound dealer a  
Russound Stereo Pair Wall Plate Connector.  
If you’ve used wire which has an opaque insulation, there are still differ-  
entiating markings. Examine the wire closely and look for  
1. A series of ribs or grooves on one conductor  
2. A painted stripe or dotted line  
- Denote any of these as the POSITIVE (+) conductor for similar con-  
nections on both ends.  
NOTE: It is important that you label your wires left and right  
when you run them to eliminate future confusion.  
 
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AT THE SPEAKER END  
1. Cut off excess wire, leaving about 2 feet extending through the  
speaker cut-out hole.  
Figure 6  
2. Pull the conductors apart so they’re separated for the first two inches  
from their ends.  
3. Using a wire stripper, diagonal pliers or a knife, remove 1/2 inch of  
insulation from each conductor.  
4. Twist the tiny strands in each conductor into tight spirals, as shown  
in Figure 4.  
5. IMPORTANT: Route the speaker wire THROUGH the sheetrock as  
shown in Figure 5.  
Figure 4  
6. Attach the speaker wires to the red  
AT THE AMPLIFIER END  
and black speaker terminals. Press down  
on the protruding levers while inserting the  
wire into the hole.  
1. Cut off excess wire, leaving enough to comfortably reach from the  
hole in the wall to your stereo system. If there’s a possibility that  
you’re going to move the amplifier to another part of the room, con-  
sider leaving some excess wire coiled up. If you’ve used sufficiently  
thick wire, this extra length will not affect speaker performance and  
could make re-routing easier if the room is rearranged later.  
- Correct the POSITIVE (+) conductor to the RED  
terminal and the NEGATIVE (-) conductor to the  
BLACK speaker terminal.  
- Make sure that no stray strands of wire have gotten detached and  
are touching the other main wire.  
2. Pull the conductors on both speaker wires apart so they’re separated  
for the last two inches.  
7. Repeat Steps 1 through 6 for the other Russound Ceiling Speaker.  
3. Using wire strippers, diagonal pliers or a knife, remove 1/2 inch of  
insulation from each conductor.  
4. Twist the tiny strands in each conductor into tight spirals.  
5. Attach the speaker wires to the red and black speaker terminals on  
the amplifier or receiver.  
Figure 5  
* Connect the POSITIVE (+) conductor to the RED terminal and the  
NEGATIVE (-) conductor to the BLACK speaker terminal of the receiv-  
er/amplifier.  
* Make sure that no stray strands of wire have gotten detached and  
are touching the other main wire.  
Repeat Steps 1 through 5 for the other speaker.  
 
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FINAL ASSEMBLY  
A QUICK TROUBLESHOOTING GUIDE  
1. If you haven’t done so already during painting, remove the perforat-  
ed grilles from both Russound Speakers. Use the clamp (dog-ear) to  
push the grille out from the back side.  
Before returning your Russound Speakers for service, it is a good idea to  
check out these simple remedies first.  
No sound from either speaker:  
2. Center the speaker in the cut-out hole and tighten the screws until  
the clamps are drawn up snugly from behind, clamping the speaker  
in place. Try to tighten each screw equally but do not over tighten.  
1. Incorrect source selected on receiver or preamplifier.  
2. Mute button pressed on receiver.  
3. For models SP503.1, SP522.1 and SP523.1, insert the Russound  
speaker grille by gently pressing it into place. Now insert grill and  
trim into the can by pushing the black trim ring with the grill in-first.  
It will be a tight fit, so make sure it is going in straight.  
3. Wrong speaker output selected; many receivers have an “A” and “B”  
speaker switch. Make sure it’s in the right position.  
4. In-Wall Volume control not turned up or wired incorrectly.  
5. If using a “speaker selector”, room/station not turned on or improp-  
erly connected.  
In most installations, the grilles will fit tightly without causing vibration.  
If any audible vibration does occur, or if your Russound speakers are  
ceiling mounted, use the pre-cut lengths of special damping/adhesive  
material. Remove the perforated grille, unwrap four of the damping  
strips and affix them to the four outer corners of the inner speaker sur-  
face. Then replace the grille.  
No sound from one speaker:  
1. Un-secure connection at either the speaker or amplifier-double-  
check them.  
2. Balance control turned all the way left or right-return it to center.  
3. Bad connecting cable between sound source and amplifier - try a  
new cable.  
A QUICK LISTENING TEST  
It’s a good idea to test everything at this point.  
4. Defective speaker - contact your Russound dealer or call our cus-  
tomer tech department at 603.659.5170.  
1. Turn on your stereo system. Make sure that the VOLUME control is  
turned down and that the BALANCE control is set to center.  
• Any other problems not listed, discuss with your dealer or call  
Russound.  
2. Activate a musical source such as FM or CD player.  
3. Gently turn up the volume. You should hear music coming out of  
your new Russound In-Wall Speakers! (If you don’t, refer to the trou-  
bleshooting guide below.)  
4. Now rotate the stereo’s BALANCE control all the way to the LEFT.  
Sound should only come out of your left in-wall speaker. If it comes  
out of the RIGHT speaker, skip to Step 6.  
5. Rotate the BALANCE control all the way to the RIGHT. Sound should  
only come out of the right speaker.  
6. If sound comes from the right speaker when the stereo’s balance  
control is turned to the LEFT, you’ll need to change the connections  
on the back of the amplifier/receiver.  
* FIRST TURN OFF THE AMPLIFIER!  
* Swap the wires attached to the left and right speaker terminals.  
 
7
TAKING CARE OF YOUR NEW CEILING SPEAKERS  
MORE ON SPEAKER WIRES AND AMPLIFIER IMPEDANCE  
RUSSOUND Ceiling Speakers are designed to last the life of your home if Not all amplifiers or receivers can safely operate two sets of speakers at  
you follow a few simple rules.  
once. If you intend to use your Russound Ceiling Speakers at the same  
time as your main speakers or if you intend to hook up two pairs of  
speakers and use both at the same time, it’s important to consider both  
the impedance of the speakers and the capabilities of the amplifier  
you’re using. Russound makes a complete line of products from  
Impedance-Matching Volume Controls to Impedance-Matching Speaker  
Selectors. Ask you Russound dealer for details or simply write your  
request for a line catalog to Russound or FAX us at 603.659.5388  
The main “killers” of any loudspeaker system are:  
• too little power at high volumes  
• too much power at high volumes  
• transients (immediate loud passages, thumps, etc.)  
Too little power:  
First, consult the owner’s manual that came with the amp or receiver. It  
should tell you the minimum speaker impedance during simultaneous  
operation. On some models the manual will recommend that only two  
pairs of 8-ohm speakers be used at the same time. Others might allow  
one set of 8-ohm speakers and one set of 4-ohm impedance speakers.  
A few extremely powerful receivers and power amplifiers may even  
allow two sets of 4-ohm speakers.  
It’s a surprising fact but far more speakers are damaged by too little  
power than by too much! When an amplifier runs out of power while  
trying to re-create musical peaks, it causes a form of high frequency dis-  
tortion called clipping. Clipping simply makes the music sound distort-  
ed. In greater quantities over a period of time, it can damage or destroy  
the tweeters (high frequency speakers) in any speaker system. If you like  
your music LOUD, consider getting an amplifier with at least 50 watts  
per channel.  
If you can’t readily determine this information, consult the dealer where  
you purchased the amplifier, or call the manufacturer of the product in  
question. Next, determine the impedance of your other speakers. It’s  
often printed on the back of the enclosure near the connection termi-  
nals, or you can consult the speaker’s owners manual.  
Too much power:  
There’s nothing wrong with driving your Russound speakers with as  
much as 80 watts per channel—the extra power helps them achieve  
quick musical transients found in digital recordings. However, you must  
remember to restrain yourself and not get too heavy-handed with the  
volume control (or remote buttons). If the music begins to sound dis-  
torted or you hear a “clacking” sound during bass notes, back off! The  
clacking is caused by the woofer’s voice coil trying to come out of its  
socket.  
If your other speakers are rated at 4-ohms, some amplifiers may experi-  
ence difficulty driving both 4-ohm sets at once and shut off intermit-  
tently when the volume control is turned up. In this case, you should  
operate only one set of speakers at a time or keep the volume extremely  
low.  
Another option is to purchase a speaker selector such as the Russound  
SS4 & SS6 series or a PRO series speaker selector. These are designed to  
Transients:  
Loud, deep THUMPS, caused when your system is turned on/off, or when maintain impedance control allowing your amplifier to work efficiently.  
the tonearm is dropped too hard on a record (if you still use those great  
classics), can seriously damage any loudspeaker including your Russound  
Ceiling models. Also remember to turn your system off before discon-  
necting any hook-up cables. When they’re pulled out, a huge burst of  
low frequency hum often occurs if the system is still on.  
 
8
INSTALLING DURING NEW CONSTRUCTION  
WARRANTY  
Needless to say, installing In-Wall speakers when a house is being built is All Russound Speaker products are fully guaranteed against all defects in  
far easier than doing it later. Russound offers a Speaker Rough-In  
Brackets for round speakers (Model SB-1.5). The bracket is designed to  
provide the drywall installers the cut-out for the In-Walls. Each kit  
comes with two brackets, (one is required per speaker). The brackets are  
nailed/screwed onto the wall studs. Once the house/room is completed,  
you can install the speaker (more on this below).  
materials and workmanship for five years from date of purchase. Proof  
of Receipt must accompany all claims. During the warranty period  
Russound will replace any defective part and correct any defect in work-  
manship without charge for either parts or labor. For this warranty to  
apply, the unit must be installed and used according to its written  
instructions. If necessary, repairs must be performed by Russound. The  
unit must be returned to Russound at the owner’s expense and with  
prior written permission. Accidental damage and shipping damage are  
not considered defects, nor is damage resulting from abuse or from ser-  
vicing performed by an agency or person not specifically authorized in  
writing by Russound. Damage to or destruction of components due to  
application of excessive power voids the warranty on those parts. In  
these cases repairs will be made on the basis of the retail value of the  
parts and labor. To return for repairs, the unit must be shipped to  
Russound at the owner’s expense, along with a note explaining the  
nature of service required. Be sure to pack in a corrugated container  
with at least 3 inches of resilient material to protect the unit from dam-  
age in transit.  
During new installation, keep the following tips in mind:  
• Use a small level to verify that the mounting frame is straight.  
• The flat brackets and nails which attach the speakers are thin enough  
that they won’t interfere with wallboard added later.  
• If possible, run speaker wires after AC wiring is in place to avoid  
induced hum caused by close parallel proximity.  
• Secure speaker wires in place along the run with insulated staples  
only and be careful not to pierce the insulation. Allow a bit of slack  
for expansion of building materials.  
• The actual speakers should not be installed until the wall board is in  
place. In the meantime, leave several feet of wire coiled up and  
secured to the back side of the mounting frame.  
This Warranty Does Not Cover:  
• When it comes time to put up the dry wall, make sure the speaker  
cut-out hole doesn’t extend farther than 1/4” from the sides of the  
mounting frame.  
• Damage caused by abuse, accident, misuse, negligence, or improper  
operation (installation).  
• Products that have been altered or modified.  
• After the wallboard is put up, install the speakers as detailed on page  
9 of this manual.  
• Any product whose identifying number or decal, serial #, etc. has  
been altered, defaced or removed.  
Due to our continual efforts to improve product quality as new technol-  
ogy and techniques become available, Russound/FMP, Inc. reserves the  
right to revise speaker systems specifications without notice.  
• Normal wear and maintenance.  
Figure 7  
 
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TECHNICAL SPECIFICATIONS  
SP503.1  
Frequency Response: 68Hz - 18kHz  
Construction: Dual Voice Coil, Dual Drive 5.25" Polymica cone with coni-  
cal high frequency driver. Moisture resistant  
Sensitivity: 88dB  
Min / Max Power: 10 to 60 W/Channel  
Impedance: 4 Ohm, 8 Ohm, 16 Ohm (depending on wiring)  
Frame: ABS plastic, paintable  
Grille: Fine mesh grille, paintable (steel),  
Mounting: 4 self-mounting, self-contained clamps  
Dimensions: 6.5"OD x 5.25"ID x 3"D  
SP522.1  
Frequency Response: 65-21,000Hz  
Construction: 5.25" Poly cone, Dual voice coil woofer with Butyl rubber  
surround. Two 13mm Mylar dome tweeters. Moisture resistant  
Sensitivity: 89 dB  
Min/Max Power: 10 to 60 W/Channel  
Impedance: 8 Ohm  
Frame: ABS plastic, paintable  
Grille: Fine mesh grille, paintable (steel),  
Mounting: 4 self-mounting, self-contained clamps  
Dimensions: 6.5"OD x 5.25"ID x 3"D  
SP523.1  
Frequency Response: 65Hz - 20kHz  
Construction: 5.25" Polymica woofer, .5" Neodymium mylar dome swivel  
tweeter. Moisture resistant  
Sensitivity: 90dB  
Min / Max Power: 10 to 60 W/Channel  
Impedance: 8 Ohm  
Frame: ABS plastic, paintable  
Grille: Fine mesh grille, paintable (steel)  
Mounting: 4 self-mounting, self-contained clamps  
Dimensions: 6.5"OD x 5.25"ID x 3"D  
 
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NOTES  
 
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5 Forbes Rd. Newmarket, NH 03857, USA  
¤ 603.659.5170 • Fax 603.659.5388  
Fax-On-Demand: 603.659.5590  
Come visit us at:  
 

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