Royal Pacific Gas Grill 353794 User Guide

Assembly and Operating Instructions  
for ROYAL Party Gas Barbecue  
Royal Party 353794  
Drawings are not to scale.  
Specifications subject to change  
without prior notice.  
0359  
For outdoor use only.  
Read instructions before using the appliance. Failure to follow instructions could  
result in death, serious bodily injury, and/or property loss.  
Warning: accessible parts may be very hot. Keep young children away.  
Do not move the appliance during use.  
Turn off the gas supply at the gas bottle after use.  
Any modification of the appliance, misuse, or failure to follow the instructions may  
be dangerous and will invalidate your warranty. This does not affect your statutory  
rights.  
WARNING  
Retain these instructions for future reference.  
Leak test annually, and whenever the gas bottle is removed or replaced.  
FOR YOUR SAFETY  
FOR YOUR SAFETY  
If you smell gas:  
1. Do not store or use petrol or other flammable  
vapours or liquids in the vicinity of this or any  
other appliance.  
2. A gas bottle not connected for use shall not be  
stored in the vicinity of this or any other  
appliance.  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open barbecue lid or hood.  
4. If odour continues, discontinue use and contact  
your local dealer.  
 
2. Parts List for Royal Party  
Specifications subject to change without prior notice.  
1
2
41  
40  
3
4
39  
5
38  
37  
6
7
36  
35  
34  
33  
32  
31  
30  
8
9
29  
28  
10  
11  
27  
26  
25  
24  
23  
12  
13  
14  
15  
16  
22  
21  
20  
19  
17  
18  
3
 
by screwing the mounting screws (40)  
through the bottom of the barbecue body  
and into the burner’s mounting brackets.  
(Check to see that the collector box’s top  
edge sits over the front edge of the  
burner. Ensure the venturi tube openings  
fit directly over the gas valves’ injectors.)  
3. Assembly instructions  
**TOOLS NEEDED FOR ASSEMBLY  
Medium size flat blade or Phillips/crosspoint  
screwdriver, adjustable spanner or metric  
spanner set  
a) Body and Leg Assembly  
8. Lay the body (32) on its backside. Insert  
the left legs (15) into the arch post (29) of  
the barbecue body. The left legs are the  
shorter pair of legs. Secure with M5x35  
bolts (23), and M5 nuts (24). Repeat the  
assembly process for the right legs (22).  
1. Remove all loose articles from the inside  
of the barbecue body.  
2. Mount the body (32) onto the top of the  
two arch posts (29) by threading M6x45  
bolts (7), through the corners of the  
barbecue body, through the body spacers  
(10) and into the arch posts. Secure with  
M6 nuts (39).  
9. Attach the bottom shelf (21) between the  
legs (15, 22) using the M6x40 bolts (28)  
and M6 nuts (39).  
10. Slip the wheel axle pins (17) through the  
wheels (16) and into the left legs (15) and  
secure with R-clips (34). Stand the  
barbecue upright.  
3. Attach the valves assembly (11) to the  
control panel (26) using the M4x8 screws  
(25). Push knobs (13) onto the valve  
stems.  
b) Barbecue Body Assembly  
4. Mount the control panel onto the left arch  
post using the M6x40 bolts (28) and M6  
nuts (39) to secure into place. To fix the  
control panel to the right arch post, use  
the M6x40 bolts (28) and M6 nuts (39) to  
simultaneously secure the handlebar  
(27). Attach the right side of the handle  
bar to the right arch post using the M6x40  
bolts and M6 nuts.  
1. Thread the grease cup holder (8) through  
the hole in the bottom of the barbecue  
body. The holder should hang freely from  
its eyelet. Place the grease cup (9) into  
the grease cup holder.  
2. Replace the lava rock grid (2) into the  
barbecue body. Ensure it lies level within  
the body. Empty the lava rock (1) onto  
the lava rock rack in a uniform layer 1-  
rock deep.  
5. Remove the retaining nut from the  
pushbutton ignitor (12), insert the ignitor  
into the control panel, and secure by  
replacing the retaining nut.  
3. Place the cooking grill (41) into the  
barbecue body.  
6. Unscrew the outermost nut on the wired  
end of the main electrode (30). Place the  
collector box (31) into the barbecue by  
feeding the wire of the electrode through  
the small hole in the front bottom of the  
barbecue body. Insert the electrode  
(white colored) into the hole and secure  
by screwing the nut back onto the  
electrode’s wired end. Attach the end of  
the wire onto the lead on the back of the  
pushbutton ignition.  
c) Hood Assembly  
1. Attach the upper hinges (37) and gaskets  
(38) to the hood (6) by using the M6x15  
bolts (36) and M6 nuts (39). Attach the  
lower hinges (35) and gaskets (38) to the  
barbecue body (32) by using the M6x15  
bolts (36) and M6 nuts (39).  
2. Connect the hinges of the hood (6) to the  
hinges of the barbecue body (32) using  
the hinge pins (33) and R-clips (34).  
7. Slide the venturi tubes of the main burner  
(3) through the openings in the bottom of  
the barbecue body, and mount the burner  
3. Attach the handle (4) to the hood (6)  
using the handle bolts (5).  
4
 
d) Front Screen  
could result in serious injury or damage.  
nIf you have any queries regarding these  
1. Attach the front screen (19) to front legs  
using the screw (18).  
instructions, contact your local dealer.  
5. Gas and Regulator  
4. Important Information  
This barbecue can use either propane or  
butane LPG bottled gas. Propane bottles,  
normally red coloured, will supply gas all year  
round, even on cold winter days. A spanner  
may be required to change gas bottles.  
Butane bottles, normally blue, will supply  
sufficient gas in summer, but performance of  
the barbecue may be affected once the gas  
temperature starts to fall below +10°C. The  
bottle should never be stood on the trolley  
base and placed directly under the barbecue.  
Gas bottles should never be stored or used  
laid on their side. Never store gas bottles  
indoors.  
Please read these instructions carefully  
before assembly and use.  
nRetain these instructions for future  
reference.  
nFor outdoors use only – do not use  
indoors. Do not use below ground level.  
nFor use with LPG bottled gas only. A  
regulator of 28mbar must be used for  
butane or 37mbar for propane.  
nRemove plastic wrap from lava rock and  
basket before lighting.  
nDo not use within 1m of any flammable  
structure or surface.  
nLP gas cylinders should not be placed  
For optimal performance, we suggest the  
following:  
directly underneath the barbecue.  
Model  
Butane Minimum  
Bottle Size  
Propane Minimum  
Bottle Size  
nLP gas cylinders must not be stored or  
used in the horizontal position. A leak  
would be very serious and liquid could  
enter the gas line.  
Royal Party  
7kg  
5kg Patio Gas  
nOpen the barbecue hood before lighting.  
nDo not move the barbecue while alight.  
nThis barbecue must not be left unattended  
Suitable regulators for butane must have an  
outlet pressure of 28mbar. For propane, the  
regulator must have an outlet pressure of  
37mbar. The appliance is supplied fitted with  
a 27mm propane clip-on regulator suitable for  
use with Calor Patio Gas TM. YOU MUST  
HAVE THE PROPER REGULATOR AND  
BOTTLE IN ORDER FOR THE BARBECUE  
TO OPERATE SAFELY AND EFFICIENTLY.  
USE OF AN INCORRECT OR FAULTY  
REGULATOR IS DANGEROUS AND WILL  
INVALIDATE ANY WARRANTY. Please  
consult your local gas dealer for the most  
suitable gas bottles and regulators.  
when lit.  
nOn models with hoods, the hood handle  
can become very hot. Grip only the centre  
of the handle. Use of a cooking glove is  
advised.  
nUse caution when opening barbecues with  
hoods, as hot steam inside is released  
upon opening.  
nParts of this barbecue become very hot –  
care must be taken when children, elderly  
people, and animals are present.  
nAlways turn off the gas bottle when the  
barbecue is not in use.  
nNever cover the barbecue until completely  
6. Installation  
cooled.  
nLeak test annually, and whenever the gas  
a. Selecting a Location  
bottle is removed or replaced.  
nDo not store flammable materials near this  
This barbecue is for outdoor use only and  
should be placed in a well-ventilated area.  
Take care to ensure that it is not placed  
UNDER any combustible surface. The sides  
barbecue.  
nDo not use aerosols near this barbecue.  
nFailure to follow this manual’s instructions  
5
 
of the barbecue should NEVER be closer  
than 1 metre from any combustible surface.  
Keep this barbecue away from any flammable  
materials!  
7. Operation  
a. Warning  
Before proceeding, make certain that you  
und e rs tand the IM P OR TA N T  
INFORMATION section of this manual.  
b. Precautions  
Do not obstruct any ventilation openings in  
the barbecue body. Position the gas supply  
bottle on level ground next to the barbecue  
and safely away from any source of heat.  
Should you need to change the gas bottle,  
confirm that the barbecue is switched off, and  
that there are no sources of ignition  
(cigarettes, open flame, sparks, etc.) near  
before proceeding. Inspect the gas hose to  
ensure it is free of any twisting or tension. The  
hose should hang freely with no bends, folds,  
or kinks that could obstruct free flow of gas.  
Apart from the connection point, no part of the  
hose should touch any hot barbecue parts.  
Always inspect the hose for cuts, cracks, or  
excessive wear before use. If the hose is  
damaged, it must be replaced with hose  
suitable for use with LPG and meet the  
national standards for the country of use. The  
length of the hose shall not exceed 1.5m.  
N.B.-The date on U.K. orange hose is the  
date of manufacture, not the expiry date.  
b. Preparation Before Cooking  
To prevent foods from sticking to the cooking  
grill, please use a long handled brush to apply  
a light coat of cooking or vegetable oil before  
each barbecuing session.  
(Note: When  
cooking for the first time, paint colours  
may change slightly as a result. This is  
normal and should be expected.)  
c. Lighting the Barbecue  
Open the barbecue hood if applicable.  
Ensure all knobs are in the off position.  
Open the gas control valve on the gas  
bottle or regulator.  
Push and turn the leftmost control knob  
to the high position. Press the ignition  
button rapidly several times until left  
portion of the burner is lit. If burner fails to  
ignite, turn control knob to the off position  
and turn gas off at the bottle or regulator.  
Wait five minutes, then repeat the above  
steps. After successful lighting of the left  
side, ignite the remaining portion of the  
burner. If the burner fails to ignite after  
following above procedure, turn all the  
knobs to the off position. Close the gas  
valve on the gas bottle. Wait 5 minutes,  
then repeat the above steps. If the  
barbecue still fails to light, please refer to  
the manual ignition instructions in section  
below.  
c. Fixing the Regulator to the Gas Bottle  
Confirm all barbecue control knobs are in the  
off position. Connect the regulator to the gas  
bottle according to your regulator and bottle  
dealer’s instructions.  
d. Leak Testing (To be performed in a  
well-ventilated area.)  
Confirm all control knobs are in the off  
position. Open the gas control valve on the  
bottle or regulator. Check for leaks by  
brushing a solution of ½ water and ½ soap  
over all gas system joints, including all valve  
connections, hose connections and regulator  
connections. NEVER USE AN OPEN FLAME  
to test for leaks at anytime. If bubbles form  
over any of the joints, there is a leak. Turn off  
the gas supply and retighten all joints. Repeat  
test. If bubbles form again, do not use the  
barbecue. Please contact your local dealer for  
assistance. Leak test annually, and whenever  
the gas bottle is removed or replaced.  
After ignition, the burner should be  
burned at the high position for 3-5  
minutes in order to preheat the barbecue.  
This process should be done before  
every cooking session. The hood (where  
applicable) should be open during  
preheating.  
After completion of preheating, turn the  
burner to the low position for best  
cooking results.  
6
 
d. Manual Ignition Instructions  
advisable to trim away excess fat from meat  
and poultry before grilling. The burner should  
always be placed on the low setting during  
cooking. Flare-ups can be extinguished by  
applying baking soda or salt directly onto the  
lava rocks. Always protect your hands when  
handling anything near the cooking surface of  
the barbecue.  
Insert lit match through the match-lighting  
hole on the right side of the barbecue.  
Push and turn the rightmost control knob  
anti-clockwise to the high position.  
After the right portion of the burner is lit,  
light the remaining portion of the burner.  
If burner fails to ignite, contact your local  
dealer for assistance.  
After ignition, the burner should be  
burned at the high position for 3-5  
minutes in order to preheat the barbecue.  
This process should be done before  
every cooking session. The hood (where  
applicable) should be open during  
preheating.  
h. End of Cooking Session  
After each cooking session, turn the barbecue  
burner to the “high” position and burn for 5  
minutes. This procedure will burn off cooking  
residue, thus making cleaning easier. Make  
sure the hood is open during this process.  
i. Turning Off Your Barbecue  
When you have finished using your barbecue,  
turn all the control valves fully clockwise to  
the “Off” position, then switch off the gas at  
the bottle. Wait until the barbecue is  
sufficiently cool before closing its hood.  
After completion of preheating, turn the  
burner to the low position for best  
cooking results  
e. Grill Cooking  
The burner heats up the lava rock underneath  
the grill, which in turn heats the food on the  
grill. The natural food juices produced during  
cooking fall onto the hot lava rock below and  
vaporise. The subsequent rising smoke  
bastes the food, as it travels upwards,  
imparting that unique barbecued flavour.  
More even cooking of food will be achieved  
by using the BBQ with the hood down. This  
should only be done with the burners on low.  
8 .  
C A R E  
A N D  
MAINTENANCE  
Regularly clean your barbecue between uses  
and especially after extended periods of  
storage. Ensure the barbecue and its  
components are sufficiently cool before  
cleaning. Do not leave the barbecue exposed  
to outside weather conditions or stored in  
damp, moist areas.  
f. Roasting Hood Cooking  
Barbecues equipped with a roasting hood  
give the option of cooking with hood closed to  
form an ‘oven’ for roasting food, such as joints  
of meat, whole chickens, etc.  
Never douse the barbecue with water  
when its surfaces are hot.  
Never handle hot parts with unprotected  
hands.  
When the hood is closed, a large amount of  
heat is trapped inside the barbecue. Thus, it  
is IMPORTANT to make sure that the burner  
is turned to the low position to prevent  
burning of the food and damaging the  
barbecue. Avoid lifting the hood unnecessarily  
as heat is lost every time the hood is opened.  
DO NOT ALLOW YOUR BARBECUE TO  
OVERHEAT.  
In order to extend the life and maintain the  
condition of your barbecue, we strongly  
recommend that the unit be covered when left  
outside for any length of time, especially  
during the winter months.  
a. Cooking Grill  
Clean with hot soapy water. To remove any  
food residue, use a mild cream cleaner on a  
non-abrasive pad. Rinse well and dry  
thoroughly.  
g. Flare-Up Control  
Flare-ups occur when meat is barbecued, and  
its fat and juices fall upon the hot lava rock.  
Smoke helps give food its barbecued flavour,  
but avoid excessive flare-up to prevent food  
being burned. To control flare-up, it is  
b. Burner Maintenance  
In normal usage, burning off the residue after  
7
 
cooking will keep the burner clean. The  
burner should be removed and cleaned  
annually, or whenever heavy build-up is  
found, to ensure that there are no signs of  
blockage (debris, insects) in either the burner  
portholes or the venturi tubes. Use a pipe  
cleaner to clear obstructions. A wire brush  
can be used to remove corrosion from the  
burner surfaces. When refitting the burner, be  
careful to check that the venturi tubes of the  
burner fit over the valve outlets.  
9. Technical Specifications  
CE  
Heat  
Burner Injector  
Gas /  
Approval Input Controls  
Size  
Pressure  
Butane/  
28mbar  
Propane/  
37mbar  
Royal  
Party  
0359  
359BR239  
6.2kW  
2
0.89mm  
Gas Consumption: 446g/hr  
Countries of Use:  
I3+(28-30/37) BE, CY, CZ, EE, FR, GR, IE, IS, IT, LV, LT, LU, PT,  
SK,  
c. Lava Rock (if applicable)  
ES, CH, GB  
It is not necessary to remove and wash the  
lava rock in order to keep it clean. Burning off  
the residue after each cooking should be  
sufficient. Heavily impregnated lava rock  
should be turned over so that the dirty side  
faces the burners in order to burn off any  
residue.  
I3B/P(30) CY, CZ, DK, EE, FI, GR, LV, LT, LU, MT, NL, NO, SK, SI,  
SE, TR  
I3B/P(50) AT, DE, HU, SK, CH  
I3B/P(36) PL  
Specifications are subject to change without prior  
notice.  
d. Barbecue Body  
Regularly remove excess grease or fat from  
the barbecue body with a soft plastic or  
wooden scraper. It is not necessary to  
remove all the grease from the body. If you  
need to clean fully, use hot soapy water and a  
cloth, or nylon-bristled brush only. Remove  
cooking surfaces and burners before full  
cleaning. Do not immerse the gas controls or  
manifold in water. Check burner operation  
after carefully refitting into body.  
e. Fixings  
All screws and bolts, etc. should be checked  
and tightened on a regular basis.  
f. Storage  
Store your barbecue in a cool dry place.  
Cover the burners with aluminium foil in order  
to prevent insects or other debris from  
collecting in burner holes. If the barbecue is to  
be stored indoors, the gas bottle must be  
disconnected and left outside. The gas bottle  
should always be stored outside, in a dry,  
well-ventilated area, away from any sources  
of heat or ignition. Do not let children tamper  
with the bottle.  
8
 

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